Aluminum fuel tank on deck

Discussion in 'Fiberglass and Composite Boat Building' started by fallguy, Apr 15, 2025.

  1. fallguy
    Joined: Dec 2016
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    fallguy Boat Builder

    IMG_3067.jpeg Can I temporarily place a 53 gallon aluminum belly tank on my deck for a reserve fuel supply?

    I would need to modify the fill with clamps and a 90. Then make some kind of vent extension. And, of course, secure it from movement.

    The supply appears to have an ASV, so I would need to add a selector valve and probably primer bulbs or at least one downstream from the selector.

    and, of course ground the tank

    a lightening strike could be bad, but not sure a strike is any less worse for a pillow bladder

    If boarded by the CG, are they going to say it is unlawful?

    -the tank was f/w boat and looks mint other than dust and some overspray
     
  2. Rumars
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    Rumars Senior Member

    Why would it be unlawful, as far as I know there isn't a prescribed position or enclosure for a fuel tank.
    A coat of rattle can white to keep down on the heat, a big Al wire hanging down into the water for grounding.
    I would fit a filler cap with an automatic vent valve and plug the existing vent shut.
     
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  3. gonzo
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    gonzo Senior Member

    fallguy likes this.
  4. fallguy
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    fallguy Boat Builder

    I can also run a copper wire into my main ground system. Any advantage one to another?
     
  5. fallguy
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    fallguy Boat Builder

  6. Barry
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    Barry Senior Member

    The only problem that I see is that there is not a vent on the top of the tank on the other end of the fill. I am assuming that I see a vent behind the draw line, If for some reason the tank is full, and the fill/vent is covered by fuel, ie this end down, the vapor pressure could easily push the fuel back through the vent or filler. With the tank in the bilge, there maybe a couple of feet of to mitigate this issue.
    Any of the long tanks that we built had a vent by the fill and a vent on the other end. Tee'd together so if the vent/fill points were covered, the vapor pressure of the fuel would transfer the fuel basically back into the other end of the tank. Of course that was before the days of the newer guidelines.
     
  7. fallguy
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    fallguy Boat Builder

    Maybe I will tip the fill end up a bit?
     
  8. Rumars
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    Rumars Senior Member

    None, but I still would not put aluminium in contact with copper. In theory with everything nice and dry it will work, but why risk creating a battery.
     
  9. Barry
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    Barry Senior Member

    That would help, but with the draw from the front and the front up, you would not
    ever get all the fuel out of the tank.
     
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  10. Barry
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    Barry Senior Member

    You brought up a good point on copper and brass fittings. Use stainless fittings if you need to.
     

  11. philSweet
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    philSweet Senior Member

    bajansailor likes this.
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