Spraying Gel - 9:1 vs 13/15:1 - Possible???

Discussion in 'Fiberglass and Composite Boat Building' started by fantastixvoyage, Apr 10, 2025.

  1. fantastixvoyage
    Joined: Jun 2011
    Posts: 4
    Likes: 1, Points: 3, Legacy Rep: 21
    Location: West Michigan

    fantastixvoyage New Member

    Curious if anyone has sprayed gel with a 9:1 system with any luck? I know 13 or 15:1 is preferred but just curious if it would work out ok in a pinch for one project while I sort out a new replacement for a gel-specific option. This would be sprayed into a mold for a mid-sized boat, not a repair. Thoughts?

    Also if you had to choose between 9:1 spray system or pressure pot (pre-mix) which route would you choose? Thanks!
     
  2. ondarvr
    Joined: Dec 2005
    Posts: 3,067
    Likes: 660, Points: 113, Legacy Rep: 506
    Location: Monroe WA

    ondarvr Senior Member

    It can be used with good results, but your tip size needs to be reduced and your ability to keep a wet edge comes into play.

    What is a mid-sized boat in your view?
     
  3. fantastixvoyage
    Joined: Jun 2011
    Posts: 4
    Likes: 1, Points: 3, Legacy Rep: 21
    Location: West Michigan

    fantastixvoyage New Member

    Boat is 28’ so quite a mold to consider using a pressure pot on so I’m leaning towards the 9:1 system. Just arrived so going to try some small parts first.

    was looking for feedback on anyone that’s used the 9:1 with gel and had success.
     
  4. ondarvr
    Joined: Dec 2005
    Posts: 3,067
    Likes: 660, Points: 113, Legacy Rep: 506
    Location: Monroe WA

    ondarvr Senior Member

    Keeping the gel coat warm will help a great deal. I used an 11:1 on parts that size with excellent results, but I used an inline heater most of the time.
     

  5. KD8NPB
    Joined: Mar 2018
    Posts: 167
    Likes: 40, Points: 28
    Location: South Carolina

    KD8NPB Senior Member

    It can do it, but you'll have to run the drive pressure VERY high and the material needs to be maintained at 77F or above to keep viscosity low.

    Gelcoat typically need 700-1200 psi fluid pressure to atomize properly depending on tip size.

    Meaning, you'll need to run your air drive pressure at 80-100 psi. Keep spare service kits around, your seals will last 3-6 months at that drive pressure.

    Use a 418 tip. Do not use anything larger than 0.021" orifice, it will be difficult for the pump to keep up while maintaining fluid pressure.
     
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